Working width
1000 mm
Working thickness
0,5 - 80 mm
Wire roller speed
Abrasive belt speed
8 - 26 m/sec.
18 m/sec.
Rounding the edges
Feed
0.1 - 1.5 R
1 - 10 m/min
Deburring machine
DS-SR1000
Gate construction
Perfect finishing of every detail – automatic deburring, edge rounding and surface grinding in one process.
Precise removal of burrs and sharp edges
Thermal cutting processes often leave burrs, scale, and sharp edges on the edges of workpieces, which can negatively impact the quality of the final product and work safety. AEP deburring machines effectively remove these imperfections, ensuring a uniform finish across the entire perimeter of the workpiece, regardless of its shape.
Basic parameters
Deburring equipment by AEP
DS-SR TYPE
Two belt units – effective surface preparation
The first stage of processing is carried out by two wide abrasive belts, which are responsible for even grinding of the workpiece surface.
Their tasks are:
- removing scale created during thermal cutting,
- eliminating thermal discoloration,
- leveling the material surface,
- removing minor irregularities,
- preparing the surface before powder coating, galvanizing, or further processing.
The use of two subsequent units enables gradual processing of the material using different gradations of abrasive material, which allows for high-quality finishing while maintaining high process efficiency.
Three brush units – perfect edge finishing
After the grinding stage, the workpiece is transferred to a set of three Counter-rotating brush units.
Their main tasks are:
- removing burr after cutting,
- eliminating microburrs,
- rounding sharp edges,
- smoothing external and internal contours,
- machining holes and complex geometries.
The rotating movement of the brushes allows for uniform edge processing regardless of the direction of their movement. This ensures a uniform rounding radius on both external and internal edges, even on very complex-shaped workpieces. The three-stage brush arrangement ensures high burr removal efficiency while maintaining the dimensional accuracy of the processed workpieces.
Magnetic Transport System
When machining ferromagnetic steel components, the use of a magnetic belt ensures secure retention of the component throughout the deburring and grinding process. This solution effectively prevents even small components from shifting under the influence of the working units, ensuring high stability and repeatable processing quality.
Vacuum Transport System
For non-magnetic materials, such as austenitic stainless steel, aluminum, brass, or copper, a version equipped with a vacuum system is available. Thanks to the even distribution of suction force, the components remain firmly held on the surface of the transport belt, enabling safe and precise processing of even thin and lightweight components.
High Temperature Resistance
The transport belt is made of materials adapted to work in an environment where components are processed immediately after thermal cutting processes. Increased resistance to elevated temperatures ensures high durability and reliability even during intensive use.
Surface with increased grip
The specially developed belt surface structure is characterized by an increased coefficient of friction, significantly improving the grip of processed parts. This reduces the risk of slippage during the operation of grinding and brushing units and increases the stability of the components throughout the process.
Designed with industrial production in mind
The combination of high mechanical resistance, thermal resistance, and the ability to choose between magnetic and vacuum systems makes the AEP conveyor belt a reliable component of the entire finishing process. It ensures stable material transport, long service life, and optimal working conditions regardless of the type of components being processed or the production intensity.
CONVEYOR BELT
One of the key elements of AEP deburring machines is the high-strength conveyor belt, designed for reliable operation in demanding industrial environments. It is responsible for stable guidance of workpieces through subsequent processing zones, ensuring high precision and process repeatability. Depending on the machine configuration, AEP deburring machines can be equipped with a magnetic transport system or a vacuum system, allowing the machine to be adapted to various types of materials and thicknesses of workpieces.
DRIVER
Intelligent control system – complete control of the machining process
AEP deburring machines are equipped with a modern control system with a color HMI touchscreen, designed for intuitive operation and quick access to all key process parameters. The clear user interface allows the operator to easily manage the machine's operation, reducing setup time and minimizing the risk of errors. The controller allows full control over the deburring, grinding, and edge rounding process, ensuring high processing repeatability and the ability to quickly adjust parameters to the type of material and the desired end result.
All parameters in one place
Using the touchscreen, the operator can easily manage all key functions of the device, including:
- workpiece transport speed,
- rotational speed of the working units,
- rotation direction of selected units,
- working height of the units,
- pressure force of the tools on the processed material,
- configuration of individual process stages,
- starting or stopping selected working units,
- transport system parameters,
- diagnostic functions and service.
Thanks to the centralization of all settings, the operator can quickly prepare the machine for processing new parts without the need for complex mechanical adjustments.
Intuitive operation and quick production changeover
The clear graphical interface allows for quick parameter changes, even during intensive production. The intuitive menu and logical layout of functions significantly reduce machine setup times and simplify daily operation for both experienced operators and new employees.
Stable construction guarantees repeatability
Each brush module is based on a rigid mechanical structure, designed to operate under continuous industrial operation. The use of precisely manufactured load-bearing elements and high-quality bearings ensures smooth operation of the units even at high rotational speeds.
Reduced vibration and high structural rigidity translate into:
- uniform machining of the entire workpiece surface,
- uniform edge rounding quality,
- longer consumable life,
- stable operation even when machining large-sized parts.
Flexible configuration of processing parameters
The brush system has been designed to allow for easy adjustment of operating parameters to the requirements of a specific technological process.
The operator can adjust, among other things:
- brush rotational speed,
- working height of the units,
- pressure force on the workpiece workpiece,
- direction of rotation,
- operation order of individual modules,
- process configuration for various materials and sheet thicknesses.
Thanks to the wide adjustment range, it is possible to achieve both delicate finishing of thin elements and intensive deburring of parts made of thicker materials.
Even processing in every direction
The rotating nature of the brushes allows for effective edge processing regardless of their orientation relative to the direction of transport. This is particularly important for parts with numerous holes, radii, contours, and complex geometries.
The result is:
- uniform rounding of outer and inner edges,
- effective removal of microburrs,
- maintaining high-quality finish even with complex details.
Quick adaptation to various applications
The brush module allows the use of abrasive materials with different properties and grits, allowing you to easily adapt the processing to your production requirements.
Depending on the process configuration, it is possible to:
- remove light burr after laser cutting,
- intensive deburring of parts after plasma or oxygen cutting,
- round sharp edges,
- prepare surfaces for painting or welding,
- finishing elements requiring high aesthetics.
ROTARY BRUSHES
Rotary Brush Module – Precise Finishing with Full Process Control
One of the most important components of AEP deburring machines is the rotary brush module, responsible for effective burr removal, rounding sharp edges, and finishing details after thermal cutting processes. The unit's design was developed to ensure high operational stability, uniform processing, and the ability to precisely adjust parameters to the type of material and the desired end result.
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